An intensive professional development training course on

Process Plant Optimisation & Energy Conservation

Reducing Process Plant Energy and Maintenance Costs

Why Choose Process Plant Optimisation & Energy Conservation Training Course?

This intensive Process Plant Optimisation & Energy Conservation training course will provide delegates with the required skills to ensure cost effective operation and maintenance for their process plant. Optimum modes that produce the most efficient results, consistent with safe and reliable operation will be studied in detail.

Plant energy consumption and reliability is the foundation of process plant optimisation. For optimisation benefits to be sustainable, production interruptions must be kept to a minimum, which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimisation can be an effective way to achieve improved profitability without the large investment associated with building a new plant.

This Process Plant Optimisation & Energy Conservation training course will feature:

  • Process Overall Plant Effectiveness (OPE)
  • Best Practices in Operation and Maintenance
  • Business Sustainability and Related Factors
  • Energy Conservation Opportunities
  • Strategies for Improving Plant Profitability

What are the Goals?

By the end of This Process Plant Optimisation & Energy Conservation training course, participants will be able to:

  • Recognize and understand overall plant effectiveness (OPE)
  • Apply the business focus to ensure sustainable plant profitability
  • Appraise the most cost-effective operation and energy saving methods
  • Describe the managerial tools needed to effectively optimize plant operations
  • Implement the most appropriate operation and maintenance strategies
  • Determine and measure Key Performance Indicators (KPIs) for their plant
  • Identify and apply effective procedures to improve those KPIs

The Course Content

  • The Concept of Overall Plant Effectiveness (OPE)
  • Constraints in Optimization Operation, Economy and Environment
  • Relationship Between Business and Plant Effectiveness
  • Effects of Equipment Failures on Business
  • Impacts of Operation and Maintenance on Plant Effectiveness
  • Determination of Process Plant Availability
  • Practical Case Study
  • Process Plant Reliability (PPR) and Effectiveness (PPE)
  • Calculation of Process Plant Reliability
  • Determination of Process Plant Effectiveness
  • Parameters Influence Plant Reliability
  • Parameters Influence Plant Effectiveness
  • Plant Reliability and Effectiveness Improvement Methods
  • Case Study
  • Energy Use in Process Plant and Petrochemical Industry
  • Best Practices in Process Plant Energy Management
  • Heat Integration Methods
  • Pinch Method and Improvement Procedure
  • Thermal Power Plants Energy Saving Options
  • Obstacles for Energy Management Programs
  • Case Study
  • Methods for Minimizing Static Equipment Failure
  • Strategies for Mitigating Rotating Equipment Down Time
  • Condition Monitoring Methods
  • None Destructive Examination (NDE) Techniques
  • Determination of Equipment Life Time and Remaining Life
  • Methods for Extending Equipment Cycle and Service Time
  • Detailed Case Study
  • Cost-effective Operation and Maintenance Strategies
  • Piping System, Tanks and Pressure Vessels
  • Heat Exchangers, Boilers and Cooling Towers
  • Turbomachinery: Pumps and Compressors
  • Project and Spare Parts Management and Budgeting
  • Practical Case Study
  • Summary and Course Closure

Certificate and Accreditation

  • AZTech Certificate of Completion for delegates who attend and complete the training course

How Aztech Saudi Can Enhance Your Professional Career

At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.

Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.

In Partnership With
The Energy Training Centre
Do you want to learn more about this course?

Available Sessions

Register for Process Plant Optimisation & Energy Conservation on 15-19 Sep 2025 in Abu Dhabi - UAE
Venue: Abu Dhabi - UAE
Register
Date: 15-19 Sep 2025
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation on 24-28 Nov 2025 in Dubai - UAE
Venue: Dubai - UAE
Register
Date: 24-28 Nov 2025
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation on 30 Mar-03 Apr 2026 in Dubai - UAE
Venue: Dubai - UAE
Register
Date: 30 Mar-03 Apr 2026
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation on 15-19 Jun 2026 in Dubai - UAE
Venue: Dubai - UAE
Register
Date: 15-19 Jun 2026
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation on 28 Sep-02 Oct 2026 in Dubai - UAE
Venue: Dubai - UAE
Register
Date: 28 Sep-02 Oct 2026
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation on 23-27 Nov 2026 in Dubai - UAE
Venue: Dubai - UAE
Register
Date: 23-27 Nov 2026
Fee: US $5,950
Register for Process Plant Optimisation & Energy Conservation Online in Online
Venue: Online
Register
Date: 27-31 Oct 2025
Fee: US $3,950
Register for Process Plant Optimisation & Energy Conservation Online in Online
Venue: Online
Register
Date: 06-10 Apr 2026
Fee: US $3,950
Register for Process Plant Optimisation & Energy Conservation Online in Online
Venue: Online
Register
Date: 11-15 May 2026
Fee: US $3,950
Register for Process Plant Optimisation & Energy Conservation Online in Online
Venue: Online
Register
Date: 26-30 Oct 2026
Fee: US $3,950

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