An intensive professional development training course on
Process Plant Shutdown, Troubleshooting, Critical Activities, Isolation, Start-up & Commissioning
Why Choose this Training Course?
Shutdowns, whether planned or unplanned, are critical and challenging phases in process plant operations. This Process Plant Shutdown, Troubleshooting, Critical Activities, Isolation, Start-up & Commissioning training course provides a structured and strategic approach to managing shutdowns, troubleshooting, isolation, start-up, and commissioning activities in complex industrial plants. Participants will learn how to prepare for shutdowns, execute key critical activities, troubleshoot issues during downtime, and ensure a safe and successful start-up and commissioning post-shutdown. Emphasis will be placed on risk management, safety protocols, and continuous improvement.
What are the Goals?
By the end of this training course, participants will be able to:
- Develop a systematic approach for planning and executing process plant shutdowns
- Gain proficiency in troubleshooting techniques during critical shutdown phases
- Master isolation procedures for safe plant operation and protection of personnel
- Learn the best practices for plant start-up and commissioning to ensure seamless transitions
- Enhance operational efficiency through continuous improvement strategies post-shutdown
Who is this Training Course for?
This AZTech training course is suitable to a wide range of professionals but will greatly benefit:
- Plant Managers and Supervisors
- Process Engineers
- Maintenance Engineers and Technicians
- Commissioning Engineers
- Operators involved in shutdowns, start-ups, and commissioning
How will this Training Course be Presented?
This AZTech training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.
The Course Content
Day One: Strategic Shutdown Planning and Risk Management
- Detailed steps in shutdown planning: scope definition, risk assessment, and work breakdown structure
- Resource allocation and developing a critical path shutdown schedule
- Risk management strategies: identifying and mitigating shutdown risks to ensure smooth execution
Day Two: Troubleshooting During Shutdown: Diagnostics, Inspections, and Repairs
- Methods for identifying and resolving equipment failures during shutdown
- Hands-on techniques for on-site inspections and repairs to minimize downtime
- Case studies of complex troubleshooting scenarios during critical shutdown phases
Day Three: Isolation Procedures and Safety Protocols
- Comprehensive isolation techniques: valve isolations, double-block-and-bleed systems, and lockout/tagout (LOTO)
- Safety protocols for personnel and equipment during isolation procedures
- Legal and regulatory compliance for plant isolation during shutdowns
Day Four: Plant Start-up and Commissioning: Preparations and Execution
- Pre-commissioning inspections, system checks, and testing protocols
- Commissioning process: equipment validation, operational testing, and system performance verification
- Addressing operational challenges and ensuring a smooth start-up process
Day Five: Post-Commissioning Review and Continuous Improvement Strategies
- Monitoring equipment and system performance after start-up
- Post-commissioning audits and performance benchmarking
- Developing continuous improvement strategies to enhance future shutdown and start-up efficiency
The Certificate
- AZTech Certificate of Completion for delegates who attend and complete the training course
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