An intensive professional development training course on

Refractories: Applications, Inspection and Maintenance

Why Choose Refractories: Applications, Inspection and Maintenance Training Course?

Refractories are considered the critical factor for successful and reliable operation of many high-temperature industrial processes. They are often a major cost item both in general maintenance and also in terms of unscheduled downtime of production units arising from premature material failure. There is a continuous need for technical professionals involved in operation of these processes to be well informed about new technologies related to the refractory material and their physical and technical characteristics.

This Refractories: Applications, Inspection and Maintenance training course is designed to provide a detailed discussion of refractory technology as related to high-temperature requirements for different industries. The training course will be focused on the practical aspects of refractory evaluation, selection, installation, maintenance and repair techniques in a number of industrial applications. The Refractories: Applications, Inspection and Maintenance training course will include several workshops with real-world case studies, and practical examples that will involve team work of all participants.

This AZTech online training course will feature:

  • Design characteristics of refractories: Thermal, Mechanical and Chemical
  • Methods of testing refractories
  • Efficient installation of refractories for various applications
  • Root cause analysis of failures encountered in operation
  • Guidelines for inspection, maintenance and repair of refractories

What are the Goals?

By the end of this online training course, participants will be able to:

  • Explain characteristics of different types of industrial refractories
  • Better understand refractory properties: mechanical, thermal and chemical
  • Implement most appropriate installation techniques
  • Understand issues related to their quality and reliability
  • Analyze results of inspection and testing

The Course Content

  • Refractories and Their Role in Modern Industry
  • Categories of Refractories
  • Refractory Standards Developed By ASTM
  • Refractories Based on Chemical Composition (Basic, High Alumina, Silica)
  • Refractories Based on Physical Form (Bricks and Shapes)
  • Refractories Based on Manufacturing Technologies
  • Significance of Raw Material Selection
  • Manufacturing Process of Pre-Formed Refractories (Bricks and Shapes)
  • Manufacturing of Unformed Monolithics (Castables, Mixes, Plastics, Grains)
  • Safety Issues during Manufacturing
  • Quality Assurance in Manufacturing
  • Environmental Considerations
  • Design Properties: Thermal (Refractoriness) Mechanical (Strength, Spalling)
  • Characteristics of Working Refractories: (Max. Service Temperature, Temperature Shock)
  • Thermal Stability of Refractory Structures (Creep and Thermal Expansion)
  • Corrosion Resistance to Hot Liquids, Hot Gases, Melted Metals
  • Wear & Attack Mechanisms of Refractory Materials
  • Qualifications for Working Refractory Structures
  • Testing of Refractories: Physical, Chemical, Thermomechanical
  • Guidelines for PCE, RUL and other Tests
  • Analysis of Test Results: Crushing Strength and thermal Stress
  • Installation Technique for Preformed Bricks with Mortar
  • Installation Techniques for Monolithics: Castables, Gunning, Ramming, Spray Cast)
  • Workshop: Case Study and Problem Solutions
  • Inspection of Refractories During Installation and in Operation
  • Preventive Maintenance Checklist
  • Problems in Operation: Typical Failures and Root Causes
  • Troubleshooting Methods
  • Common Repair Techniques
  • Safety and Health Hazards
  • Workshop: Case Study and Problem Solutions

Certificate and Accreditation

  • An AZTech e-Certificate for delegates who attend and complete the online training course

How Aztech Saudi Can Enhance Your Professional Career

At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.

Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.

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