An intensive professional development training course on
TEMA Heat Exchangers and Advanced Technologies
Cost Saving Management
Why Choose TEMA Heat Exchangers and Advanced Technologies Training Course?
TEMA Heat Exchangers and Advanced Technologies training course provides engineers with the knowledge and practical skills to optimize the design, sizing, operation, and maintenance of heat exchangers used across process industries. As these assets directly impact plant efficiency, reliability, and operating costs, selecting the right configuration and applying effective maintenance strategies are essential for long-term performance.
This training course covers thermal design principles, TEMA standards, API 660 requirements, fouling mitigation techniques, mechanical integrity, and advanced heat exchanger technologies. Participants will learn how to evaluate design options, improve thermal efficiency, reduce operational risks, and make informed CAPEX and OPEX decisions.
Through practical engineering examples, industrial case studies, and interactive technical discussions, delegates will strengthen their ability to troubleshoot performance issues, improve equipment reliability, and extend the service life of critical heat exchanger systems.
What are the Goals?
This TEMA Heat Exchangers Training Course develops the technical knowledge required to improve heat exchanger performance, reliability, and maintenance throughout the asset lifecycle.
By the end of this training course, participants will be able to:
- Select suitable heat exchanger configurations for different applications.
- Perform accurate thermal sizing and performance rating.
- Apply TEMA and API 660 engineering requirements.
- Evaluate technical vendor design proposals with confidence.
- Assess equipment mechanical integrity and inspection findings.
- Troubleshoot fouling, pressure drop, and tube vibration issues.
- Improve operational efficiency and maintenance planning.
- Apply Fitness-for-Service (API 579) assessment principles.
The Course Content
- Classification and thermodynamic principles of industrial heat exchangers.
- TEMA nomenclature, standard configurations, and mechanical design selection.
- Key construction elements: tube bundles, tubesheets, baffles, and channels.
- Geometric configuration matching based on fluid complexity and behavior.
- Metallurgy, material selection criteria, and advanced fabrication technologies.
- Fluid flow dynamics, boundary layers, and pressure drop impacts.
- Thermal sizing and rating methodologies for shell-and-tube exchangers.
- Strict alignment with API 660 standard specifications for refinery service.
- Fluid velocity estimation, pressure drop constraints, and pumping power impacts.
- Performance monitoring parameters and periodic thermal validation testing.
- Fluid-induced tube vibration analysis and effective structural control strategies.
- Cost-effective maintenance scheduling frameworks during operational windows.
- High-pressure Breach Lock closure type heat exchanger designs.
- Texas Tower and Heli Tower high-vertical configuration structures.
- Helixchanger helical baffle designs and Helifin tube geometries.
- Advanced tube insert technologies for boundary layer turbulence enhancement.
- Twisted tube and internally finned tube design options.
- Comparative technical trade-offs between conventional and advanced technologies.
- Thermal efficiency of thermosiphon, kettle, and falling-film reboilers.
- Shell-side and tube-side operational problems in surface condensers.
- Gasketed Plate Heat Exchangers (PHE) and welded plate Compabloc units.
- Air-Cooled Heat Exchangers (ACHE) and interactive thermal control systems.
- Cooling tower integration, thermodynamic boundaries, and heat rejection matching.
- Operational limitations and cross-contamination protection in compact designs.
- Safe installation, commissioning procedures, and startup sequencing protocols.
- Root cause analysis of chronic fouling, localized corrosion, and erosion.
- Advanced operational troubleshooting methods for sudden thermal performance drops.
- Fitness-for-Service (FFS API 579) mechanical degradation assessment techniques.
- Industrial cleaning strategies and non-destructive tube leak detection methods.
- Mechanical repair execution: precision tube plugging and full retubing standards.
Certificate and Accreditation
- AZTech Certificate of Completion for delegates who attend and complete the training course
How Aztech Saudi Can Enhance Your Professional Career
At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.
Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.
Do you want to learn more about this course?
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Available Sessions
Frequently Asked Questions
AZTech Saudi offers a wide range of internationally benchmarked training courses across various disciplines including leadership, finance, engineering, project management, HR, and more. All courses are designed to meet the professional development needs of individuals and organizations in Saudi Arabia.
Our training courses are conducted in major cities across the Kingdom, including Riyadh, Jeddah, Dammam, and Al Khobar. We partner with top-tier venues to provide an optimal learning environment that combines comfort, convenience, and professionalism.
Yes, AZTech Saudi collaborates with globally recognized professional bodies to offer accredited training courses. Participants receive certificates that reflect international standards and support their career growth and industry credibility.
Absolutely. We work closely with Saudi-based organizations to develop tailored in-house training solutions that address specific business needs, departmental goals, and workforce development strategies—delivered onsite or at a preferred location
You can easily register through our website (aztech.sa) by selecting your preferred course and completing the online registration form. Our support team is also available to assist you with registration, invoicing, and any additional information you may require.
