Development Training Course on
Alkylation Unit Technology & Operations
Optimising Alkylate Quality, Acid Performance, Process Safety and Unit Reliability
Course Schedule
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Why Choose Alkylation Unit Technology & Operations Training Course?
Alkylation is an important refinery conversion process that combines light olefins with isobutane to produce alkylate, a high-octane gasoline blending component with low sulphur, low aromatic content and excellent combustion characteristics. Alkylate plays an increasingly significant role in producing cleaner gasoline while meeting stringent fuel-quality and environmental requirements.
The performance of an alkylation unit depends on feedstock quality, reaction temperature, isobutane-to-olefin ratio, acid strength, hydrocarbon–acid contact and effective separation. Contaminants such as water, sulphur compounds, diolefins and oxygenates can increase acid consumption, promote corrosion and reduce alkylate quality.
This Alkylation Unit Technology & Operations Training Course provides comprehensive coverage of alkylation chemistry, process technologies, feed preparation, reactor systems, acid management, fractionation and process safety. It enables participants to analyse operating conditions, troubleshoot unit problems, improve alkylate quality and optimise acid consumption, energy efficiency and equipment reliability.
What are the Goals?
By the end of this training course, participants will be able to:
- Explain the chemistry and operating principles of refinery alkylation
- Evaluate the effects of feedstock composition and contaminants
- Compare sulphuric acid and hydrofluoric acid technologies
- Describe emerging solid-acid alkylation processes
- Control the critical operating variables affecting alkylate quality
- Manage acid concentration, circulation and consumption
- Optimise isobutane recycling and olefin conversion
- Troubleshoot reactor, settler and fractionation-system problems
- Identify corrosion, fouling and equipment-reliability concerns
- Apply appropriate process-safety and emergency-response measures
The Course Content
- Role of alkylation in refinery gasoline production
- Alkylate properties and gasoline-blending advantages
- Sources and characteristics of olefin feedstocks
- Isobutane supply, purity and availability
- Alkylation reaction mechanisms and reaction pathways
- Primary reactions and undesirable side reactions
- Effects of feed composition on alkylate yield and octane
- Alkylation material balance and product-yield calculations
- Overview of commercial alkylation technologies
- Sulphuric acid alkylation process configuration
- Hydrofluoric acid alkylation process configuration
- Comparison of sulphuric acid and hydrofluoric acid systems
- Reactor, contactor, settler and circulation-system design
- Effluent treatment, neutralisation and acid regeneration
- Solid-acid and ionic-liquid alkylation technologies
- Technology selection, operating costs and environmental factors
- Olefin-feed treatment and contaminant removal
- Isobutane-feed preparation and quality requirements
- Effects of water, sulphur, diolefins and oxygenates
- Reaction temperature and refrigeration control
- Isobutane-to-olefin ratio and olefin-space-velocity control
- Acid-to-hydrocarbon ratio and mixing performance
- Acid settling, separation and circulation
- Monitoring reaction performance and olefin conversion
- Alkylation effluent separation and treatment
- Deisobutaniser operation and isobutane recovery
- Depropaniser, debutaniser and associated fractionation systems
- Alkylate product recovery and quality control
- Acid concentration, strength and contamination monitoring
- Causes of excessive acid consumption
- Acid handling, storage, transfer and regeneration
- Corrosion control and materials-of-construction considerations
- Troubleshooting low alkylate octane and poor product quality
- Diagnosing high acid consumption and acid-soluble oil formation
- Resolving emulsion, settling and acid-carryover problems
- Troubleshooting reactor-temperature and refrigeration limitations
- Identifying fractionation and isobutane-recycle constraints
- Managing hydrofluoric and sulphuric acid exposure hazards
- Leak detection, containment and emergency-response systems
- Improving throughput, energy efficiency and unit reliability
Certificate
- AZTech Certificate of Completion for delegates who attend and complete the training course
How Saudi Aztech Can Enhance Your Professional Career
At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.
Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.
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Frequently Asked Questions
Common questions about our training courses
Saudi AZTech offers a wide range of internationally benchmarked training courses across various disciplines including leadership, finance, engineering, project management, HR, and more. All courses are designed to meet the professional development needs of individuals and organizations in Saudi Arabia.
Yes, Saudi AZTech collaborates with globally recognized professional bodies to offer accredited training courses. Participants receive certificates that reflect international standards and support their career growth and industry credibility.
You can easily register through our website (aztech.sa) by selecting your preferred course and completing the online registration form. Our support team is also available to assist you with registration, invoicing, and any additional information you may require.
Our training courses are conducted in major cities across the Kingdom, including Riyadh, Jeddah, Dammam, and Al Khobar. We partner with top-tier venues to provide an optimal learning environment that combines comfort, convenience, and professionalism.
Absolutely. We work closely with Saudi-based organizations to develop tailored in-house training solutions that address specific business needs, departmental goals, and workforce development strategies—delivered onsite or at a preferred location
