Development Training Course on
Amine Gas Sweetening
and Sulphur Recovery
Chemistry and Troubleshooting of
Acid Gas Removal Processes
Course Schedule
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Why Choose Amine Gas Sweetening and Sulphur Recovery Training Course?
This Amine Gas Sweetening & Sulphur Recovery Training Course is designed to provide a comprehensive and practical understanding of gas treating technologies used in gas plants, refineries, and petrochemical facilities. In an industry where product specifications and environmental regulations are increasingly stringent, mastering amine treating and sulphur recovery processes is essential. This Gas Sweetening Training Course equips professionals with the knowledge required to operate, optimise, and troubleshoot these critical systems effectively.
This training course focuses on the integration of chemistry, design principles, and operational practices across amine treating units and Claus-based sulphur recovery systems. Participants will develop a clear understanding of how gas contaminants are removed, how sulphur is recovered efficiently, and how tail gas treating systems ensure compliance with emission standards. The course also highlights key challenges such as solvent degradation, corrosion, foaming, and operational inefficiencies, providing practical solutions to address them.
Through real-world case studies, interactive exercises, and practical applications, this Sulphur Recovery Training Course ensures participants can confidently apply concepts in their own facilities. The result is improved operational reliability, enhanced energy efficiency, and better environmental performance.
This training course will feature:
- In-depth understanding of amine gas sweetening and sulphur recovery technologies
- Integration of amine treating with Claus-based sulphur recovery and tail gas systems
- Key design principles including solvent selection and process configuration
- Practical troubleshooting techniques for operational challenges and performance issues
- Methods to improve efficiency, reliability, and environmental compliance
What are the Goals?
This Amine Gas Sweetening & Sulphur Recovery Training Course aims to develop strong technical knowledge and practical skills required to manage and optimise gas treating and sulphur recovery systems effectively.
By the end of this course, participants will be able to:
- Understand amine sweetening and sulphur recovery fundamentals
- Identify system configurations and solvent selection criteria
- Analyse thermodynamic and chemical process limitations
- Apply design principles for amine and Claus units
- Monitor and troubleshoot operational performance issues
- Address degradation, corrosion, and emission challenges
- Improve efficiency, reliability, and plant performance
The Course Content
- Natural gas and refinery fuel gas overview; where sweetening and sulphur recovery units fit in the value chain.
- Sour gas contaminants: H₂S, CO₂, COS, CS₂, mercaptans, water and other trace components; impact on materials, safety and environment.
- Product specifications for sales gas, LPG and sulphur; sulphur, CO₂ and dew‑point limits; emission and flaring constraints.
- Overview of treating options: chemical and physical solvents, hybrid systems, solid adsorbents and membranes – when and why amine systems are preferred.
- Role and scope of amine treating units and sulphur recovery units in integrated gas processing schemes.
- Case discussion: mapping the delegates’ facilities – position of amine and SRU units, key bottlenecks and performance drivers.
- Acid gas absorption and regeneration principles: mass transfer, equilibrium and reaction kinetics in contactors and regenerators.
- Amine solvent families: MEA, DEA, MDEA, DIPA, DGA and formulated/activated amines; selectivity, capacity, energy demand and typical applications.
- Chemistry of degradation: oxidative and thermal degradation, carbamate formation, heat stable salts; impact on corrosion and performance.
- Process configurations: single‑stage, split‑flow, selective H₂S removal, CO₂ co‑capture and bulk vs polishing applications.
- Supporting systems: filtration, carbon beds, coalescers, reclaiming; solution quality monitoring and key laboratory tests.
- Interaction with upstream and downstream units: dehydration, NGL recovery, compression and SRU feed requirements.
- Exercise: solvent selection and basic flow configuration for different sour gas compositions and product specifications.
- Typical amine unit flow scheme: contactor, flash drum, exchangers, regenerator, reboiler, overhead condenser, accumulator and surge drum.
- Key design and operating parameters: circulation rate, lean/rich loading, approach to equilibrium, column internals (trays vs packing), hydraulics and controls.
- Materials of construction and corrosion control in rich and lean amine circuits; monitoring and mitigation approaches.
- Common operational problems: foaming, flooding, weeping, excessive amine losses, off‑spec treated gas, high reboiler duty, high corrosion rates.
- Systematic troubleshooting and optimisation: data gathering, KPIs, use of simulation tools, hydraulic checks and root‑cause analysis.
- Field‑oriented recommendations: start‑up and shutdown considerations, load changes, solvent changeover and interfacing with operations and maintenance teams.
- Group case study: diagnosing and resolving a chronic foaming/off‑spec gas problem in an existing amine unit.
- Drivers for sulphur recovery: sulphur balance, recovery targets, emission requirements and environmental constraints.
- Claus process chemistry: thermal and catalytic stages; H₂S/SO₂ ratio control; effect of contaminants such as hydrocarbons, ammonia and BTEX.
- Process flow and equipment of a modified Claus SRU: reaction furnace, waste heat boiler, condensers, catalytic reactors, reheaters, sulphur condensers and degassing.
- Design and operating considerations: air/fuel control, oxygen enrichment, refractory performance, steam generation and overall heat integration.
- Catalyst behaviour: types of Claus catalysts, deactivation mechanisms and management of pressure drop and activity.
- Enhanced sulphur recovery schemes: EUROCLAUS, Super Claus and other variants to increase recovery and efficiency.
- Calculation workshop: simple sulphur recovery efficiency and sulphur yield calculations from acid gas feed data.
- Tail gas handling options: incineration, tail gas treating units (e.g. SCOT), other polishing technologies; selection criteria and regulatory context.
- Tail gas treating principles: hydrogenation–hydrolysis, amine‑based tail gas absorption, particulate removal and final SO₂ control.
- Sulphur product specifications, storage and handling: liquid sulphur degassing, solidification, storage practices and safety issues.
- Safety and environmental considerations across amine and SRU systems: H₂S exposure, leaks and releases, start‑up and shutdown emissions, flare and incinerator loading.
- Integrated amine–SRU troubleshooting how treating performance affects SRU and tail gas units (acid gas strength, hydrocarbon carryover, COS/CS₂, oxygen).
- Case studies:
- Persistent failure to meet product gas specifications in the amine unit.
- SRU operates below design recovery with frequent stack excursions.
- Optimising circulation rate and energy use without compromising treating.
- Final group exercise: teams develop a practical improvement roadmap (monitoring, KPIs, maintenance and operating strategies) for their own amine and sulphur recovery systems.
Certificate
- AZTech Certificate of Completion for delegates who attend and complete the training course
How Saudi Aztech Can Enhance Your Professional Career
At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.
Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.
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