An intensive professional development training course on
Master Class: Maintenance Management & Technology
A to Z of Best Practices
Modules
This training course is split into two modules:
Module I - Maintenance Management Best Practices
Module II - Maintenance, Reliability & Asset Management Technology Best Practices
Each module is structured and can be taken as a stand-alone training course; however, delegates will maximise their benefits by taking Module 1 and 2 back-to-back as a 2-week training course.
Why Choose Master Class: Maintenance Management & Technology Training Course?
Maintenance Best Practices are critical for every successful individual and company. This Master Class: Maintenance Management & Technology training course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation. This will provide an ‘MBA level’ experience in terms of content, instruction, discussion and team exercises.
The Structure
This comprehensive training course consists of two modules which can be booked as a 10-Day Training event, or as individual, 5-Day training courses.
Module 1 - Maintenance Management Best Practices: Systems, Tools & Techniques
Module 2 - Maintenance, Reliability and Asset Management Technology Best Practices
What are the Goals?
By the end of This Master Class: Maintenance Management & Technology training course, participants will be able to:
- To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
- To instruct Maintenance optimization best practice techniques
- To provide opportunities to discuss the application of these best practices
- Provide an opportunity to learn these concepts through practical exercises
The Course Content
Module 1: Maintenance Management Best Practices
- Introduction to Maintenance Management
- Definitions of key terms
- Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
- A comprehensive maintenance control system
- Priorities when implement a systematic preventative maintenance program
- Case Studies Learning from Failures
- Developing Maintenance Key Performance Indicators
- The Overall Equipment Effectiveness (OEE)
- Total Productive Maintenance (TPM)
- The Concept of ‘Ask Why 5 times!’
- Teamwork and Continuous Improvement
- Case Studies from Different Industries
- What is Reliability, Redundancy, Failure, Maintainability and Availability?
- Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
- The Concept of the Bathtub Curve
- Failure Mode and Effects Analysis (FMEA)
- Fault Tree Analysis (FTA)
- Reliability Centered Maintenance (RCM)
- Computerized maintenance Management Systems
- Selection of Appropriate Maintenance Strategy
- The Decision-Making Grid (DMG)
- Integration of TPM, RCM and CBM
- Case Studies from Different Industries
- The Concept of Benchmarking
- Project Management in Maintenance & Shutdowns
- Phases of Projects
- Project management tools for planning
- The concept of critical path method (CPM)
- Resource Allocation
- Project Crashing
Module 2: Maintenance, Reliability & Asset Management Technology Best Practices
- Cavitation in pumps.
- Tripping of turbines.
- Surging in compressors.
- Wear Mechanisms : Fatigue, Fretting, and Corrosion.
- Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
- Fundamentals of maintenance and asset management.
- Elementary Statistics and standards.
- Reliability Models
- Learning from major failures case studies in process industries.
- Learning from major failures case studies in oil and gas industries.
- Root cause analysis and extractions of specific and generic lessons.
- Further reliability definitions and standards.
- Hazard function and bath tub curve.
- Weibull analysis.
- Case studies from rotating equipment.
- Case studies of major failures in other industries and lessons learned.
- General Purpose
- What is Vibration
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
- Main criticism of existing management of computerised maintenance systems.
- The Asset Management framework.
- The decision making grid approach.
- Selection of appropriate maintenance strategies.
- Integration of RCM, TPM, and CBM approaches
Certificate and Accreditation
- AZTech Certificate of Completion for delegates who attend and complete the training course
How Aztech Saudi Can Enhance Your Professional Career
At Aztech Saudi, we believe that professional development is the foundation of long-term career success. This training course is expertly designed to equip individuals with practical skills, forward-thinking strategies, and the confidence to navigate today’s dynamic work environments. Each course is delivered by subject matter specialists with extensive industry experience, ensuring that every learning experience is relevant, impactful, and aligned with real-world challenges. Whether you're looking to strengthen your technical expertise, enhance leadership abilities, or stay ahead of industry trends, Aztech Saudi provides the tools you need to elevate your performance and deliver measurable value to your organization.
Our training is more than just knowledge transfer—it’s a catalyst for career transformation. By participating in our courses, professionals gain a competitive advantage in their fields, improve their decision-making capabilities, and position themselves for new opportunities and leadership roles. We take pride in supporting individuals across various sectors and career stages, helping them unlock their full potential through high-quality, globally benchmarked learning experiences. With Aztech Saudi as your development partner, you’re not only investing in education—you're investing in a stronger, more successful future.
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